Volvo D7E 20865990 Piston Liner Kit for EC240B Excavator Mahle Diesel Engine Rebuild Cylinder Liner

Product Details

Product Overview

This comprehensive Piston Liner Kit, referencing OEM number 20865990, is a premium overhaul solution designed for the Volvo D7E and D7D diesel engines. Manufactured by the industry-leading brand Mahle, this kit is commonly utilized in the rebuild of the Volvo EC240B excavator, providing the critical components necessary for restoring engine compression and performance.

The kit includes high-quality cylinder liners and pistons, engineered to meet the exacting specifications of the Volvo engine platform. As a 100% new, top-quality overhaul kit, it serves as a direct replacement for worn engine components, ensuring a reliable and durable rebuild. This product is ideal for B2B buyers and service workshops requiring a trusted, single-source solution for engine restoration.

Key Features & Benefits

• Genuine Mahle Quality: Manufactured by Mahle, a global leader in engine component technology, ensuring precision engineering and material integrity for long service life.
• Complete Overhaul Solution: This kit includes the essential piston and liner components, simplifying the parts procurement process for a full engine rebuild.
• Direct Fit Application: Specifically designed for the Volvo D7E and D7D engine models, commonly found in the EC240B excavator, reducing fitment guesswork and installation time.
• Restored Engine Performance: Replacing worn pistons and liners restores cylinder compression, reduces oil consumption, and recovers lost engine power and efficiency.
• 100% New Condition: All components are brand new, manufactured to OE specifications, providing a reliable alternative to remanufactured or used parts.
• Secure Packaging: Delivered in authentic Mahle packaging to protect components during transit and ensure product authenticity upon arrival.

Technical Specifications

OEM Cross-Reference

This Piston Liner Kit is cross-referenced against the following OEM and reference numbers to ensure compatibility with your engine rebuild:

• Volvo OEM: 20865990
• Mahle Reference: As per Mahle catalog specifications for D7D/D7E

Note: Always verify your engine serial number and existing part numbers against the kit contents before ordering.

Compatibility

This overhaul kit is specifically designed for the following engine and equipment applications. Fitment is based on standard OEM configurations:

• Engine Models: Volvo D7D, Volvo D7E
• Common Excavator Application: Volvo EC240B

Important Fitment Note: This kit is commonly used for the Volvo EC240B excavator equipped with the D7E engine. For other machinery using the D7D or D7E engine platform (such as certain Volvo trucks or industrial equipment), please verify compatibility with your specific engine serial number and component dimensions.

Global Supply & Distribution

We provide reliable worldwide shipping for this Volvo engine overhaul kit, ensuring fast and secure delivery to major industrial markets. Our logistics network supports efficient export to:

• North America: Ports and inland hubs in the USA, Canada, and Mexico.
• Europe: Major centers including Rotterdam, Hamburg, and Antwerp, as well as Eastern European markets.
• Asia-Pacific: Key industrial regions in Australia, Southeast Asia, and the Middle East.
• South America & Africa: Direct shipping to major ports and mining/construction hubs.

With experience in international trade documentation and customs compliance, we ensure a seamless procurement process for B2B clients worldwide.

Quality Assurance

We are committed to delivering high-performance engine components that meet strict quality standards.

• Manufacturing Standards: Components are manufactured by MAHLE, adhering to rigorous ISO and OE quality control processes.
• Warranty: This product comes with a standard 3-month warranty against manufacturing defects.
• After Warranty Service: We provide online technical support to assist with any post-sale inquiries or installation guidance.
• Condition: All items are verified as 100% new before shipment.

FAQ

Q1: Is this kit a direct replacement for my Volvo EC240B excavator engine?
A: This kit is designed as a direct-fit overhaul solution for the Volvo D7E engine, which is the standard power unit for the EC240B excavator. We recommend confirming your engine model is D7E (or D7D) and verifying the piston and liner dimensions against your existing components to ensure a perfect match.

Q2: What is included in the “Piston Liner Kit”?
A: This kit includes the cylinder liners and pistons for a complete cylinder bank overhaul. For a full engine rebuild, you may also require additional components such as piston rings, main bearings, connecting rod bearings, gaskets, and seals, which are sold separately unless specified otherwise.

Q3: What is the installation requirement for these new liners?
A: Proper installation is critical. The cylinder block must be clean and free of debris. Liners may require a light press-fit or should be installed with the appropriate sealant/o-rings as per the Volvo service manual. We strongly advise that installation be performed by a qualified heavy equipment mechanic following the manufacturer’s torque and clearance specifications.