Mahle Isuzu 6bg1 Liner Kit 6pcs 1-12111918-0 For 6bg1-3 Ex200-5 Zx240-3g

Product Details

Product Overview

This Mahle cylinder liner kit is a precision-engineered replacement component specifically designed for the Isuzu 6BG1 series diesel engine. The kit includes six (6) high-quality cylinder liners, identified by the part number 1-12111918-0, ensuring a complete overhaul solution for your excavator or industrial machinery.

Commonly used in heavy equipment applications such as the Komatsu PC200-5 and Hitachi ZX240-3G excavators, this liner kit is built to restore compression and oil control in worn engines. As a direct-fit component for the 6BG1-3 engine variant, it offers reliable performance for demanding construction and mining environments.

Key Features & Benefits

• OEM Specification: Manufactured to match original Isuzu 6BG1 dimensions and tolerances for seamless installation and fitment confidence.
• Complete Kit: Includes all 6 liners required for a full engine rebuild, eliminating the need for separate part sourcing.
• Durable Construction: Made from high-grade cast iron with advanced surface finishing to reduce friction and extend service life.
• Heat Dissipation: Engineered for optimal thermal conductivity, preventing hot spots and reducing the risk of piston seizure under heavy loads.
• Reduced Oil Consumption: Precision-honed cylinder walls ensure proper ring sealing, lowering oil consumption and improving combustion efficiency.
• Global Compatibility: Suitable for a wide range of excavator, generator, and industrial equipment powered by the Isuzu 6BG1 engine platform.

Technical Specifications

OEM Cross-Reference

This cylinder liner kit is a direct replacement for the following OEM part numbers:

• Isuzu OEM: 1-12111918-0
• Mahle Reference: 1-12111918-0

Note: This part is designed to match original factory specifications. Always verify your engine block casting number and current liner dimensions before ordering.

Compatibility

This product is commonly used for the following engine models and equipment applications:

• Engine Models: Isuzu 6BG1, 6BG1-3
• Excavator Applications: Komatsu PC200-5, PC200-6; Hitachi ZX240-3G, EX200-5
• Other Equipment: Generator sets, wheel loaders, and industrial compressors using the 6BG1 engine platform

Fitment is inferred based on common industry applications. Please consult your equipment manual or engine serial number for exact compatibility.

Global Supply & Distribution

We offer worldwide shipping with reliable logistics partners to ensure fast and secure delivery. Our distribution network covers all major markets including North America (USA, Canada, Mexico), Europe (Germany, UK, Netherlands, France), Asia-Pacific (Japan, South Korea, Australia, Singapore), and the Middle East (UAE, Saudi Arabia, Qatar).

We provide efficient export services to international ports and industrial centers, with typical transit times of 5-10 business days for air freight and 15-30 days for sea freight. Our team has extensive experience in international trade compliance, including proper documentation for customs clearance.

Quality Assurance

• Manufacturing Standards: Produced in ISO 9001 certified facilities with strict quality control processes.
• Warranty: 3-month warranty against manufacturing defects.
• Testing: Each batch undergoes dimensional inspection and hardness testing to ensure compliance with OEM specifications.
• After-Sales Support: Online technical support available for installation guidance and troubleshooting.

FAQ

Q: How do I verify that this liner kit fits my Isuzu 6BG1 engine?
A: Check your engine serial number and cylinder block casting. The 1-12111918-0 is specifically designed for the 6BG1-3 variant. Measure your existing liner height and bore diameter to confirm compatibility. We recommend comparing your old liner’s part number with ours before purchase.

Q: What is the recommended installation procedure for these liners?
A: Installation requires proper cleaning of the block, checking for bore distortion, and using a liner puller to seat them evenly. Always lubricate the liner O-rings with clean engine oil before installation. After installation, measure liner protrusion (typically 0.02-0.12mm) to ensure correct seating.

Q: Can I install these liners without removing the engine from the equipment?
A: While possible in some chassis designs, it is generally recommended to remove the engine for a full overhaul. Working in-frame on excavators can be challenging due to limited access to cylinder head bolts and cleaning the block. Professional installation in a shop environment is strongly advised.