TWD1240VE Mahle Cylinder Liner Kit for Volvo Diesel Engine

Product Details

Product Overview

This Mahle Cylinder Liner Kit, specifically designed for the Volvo TWD1240VE diesel engine, is a critical component for maintaining engine compression, oil control, and overall performance. As a direct replacement liner kit, it is engineered to meet or exceed original equipment specifications, ensuring a precise fit and long service life in demanding applications such as heavy construction, mining, and industrial machinery.

Manufactured under the renowned MAHLE brand, this kit includes all necessary cylinder liners for a complete overhaul. It is commonly used for Volvo engines powering excavators, wheel loaders, and other heavy equipment where engine reliability is paramount. The kit is supplied in authentic MAHLE packaging, guaranteeing authenticity and quality control from a trusted global leader in engine components.

Key Features & Benefits

• Precision Engineering: Manufactured to strict MAHLE tolerances for a perfect fit with the TWD1240VE cylinder block, eliminating the need for modifications.
• Superior Wear Resistance: Constructed from high-grade cast iron with optimized surface finishing to reduce friction and extend liner life under heavy loads.
• Enhanced Oil Control: Designed with a specific cross-hatch honing pattern for optimal oil retention and ring sealing, reducing blow-by and oil consumption.
• 100% New Condition: Each liner is brand new, free from wear or reconditioning, ensuring maximum reliability and performance from the first start.
• Complete Kit Solution: Provides all components needed for a cylinder liner replacement, simplifying procurement and ensuring component compatibility.
• OEM Quality Standard: Built to match the exact specifications of the original Volvo parts, offering a reliable alternative to dealer-supplied components.
• Global Logistics Support: Shipped from Shanghai, China, with efficient logistics to major ports worldwide, including Rotterdam, Dubai, and Los Angeles.

Technical Specifications

OEM Cross-Reference

While the original OEM number for this specific kit is not listed, the TWD1240VE liner kit is designed as a direct replacement for the following Volvo engine applications. Please verify your existing part number for compatibility.

• Volvo Penta: Commonly cross-references with Volvo Penta marine engine part series for TWD1240VE.
• Volvo Construction Equipment: Used in EC460, EC480 excavators and L220 wheel loaders.
• Alternative Reference: Search for 8-98023-526-0 (common Volvo liner number) for cross-verification.

Compatibility

This Mahle Cylinder Liner Kit is specifically designed for the Volvo TWD1240VE diesel engine. It is commonly used for the following applications:

• Excavators: Commonly used for Volvo EC460B, EC460C, EC480D series.
• Wheel Loaders: Commonly used for Volvo L220, L180 models.
• Industrial Engines: Suitable for generator sets and industrial pumps powered by the TWD1240VE.

Note: Always confirm engine serial number and liner dimensions to ensure proper fitment for your specific machine.

Global Supply & Distribution

We provide worldwide shipping capabilities from our central warehouse in Shanghai, China. Our logistics network ensures fast, reliable delivery to major industrial markets:

• North America: Expedited shipping to Los Angeles, Houston, and New York ports.
• Europe: Regular container shipments to Rotterdam, Hamburg, and Antwerp.
• Asia-Pacific: Express delivery to Singapore, Sydney, and Tokyo.
• Middle East & Africa: Direct shipping to Dubai, Jeddah, and Lagos.

We maintain export experience with all necessary customs documentation, including commercial invoices and packing lists, to facilitate smooth international transactions. Bulk orders and urgent shipments are handled with priority.

Quality Assurance

Every Mahle Cylinder Liner Kit undergoes rigorous quality control processes during manufacturing. Our quality assurance program includes:

• Manufacturing Standards: Produced in ISO 9001 and IATF 16949 certified facilities.
• Material Certification: Cast iron liners are tested for hardness, tensile strength, and microstructure.
• Dimensional Inspection: Each liner is checked for bore diameter, wall thickness, and flange height to ensure perfect fitment.
• Warranty Coverage: 3-month warranty against manufacturing defects.

FAQ

Q: Is this liner kit exactly the same as the original Volvo part?
A: Yes, this MAHLE kit is manufactured to the same specifications as the original Volvo equipment. MAHLE is an original equipment supplier for many engine manufacturers, including Volvo. The liners are designed to be a direct, drop-in replacement for the TWD1240VE engine without any modifications.

Q: What other parts should I replace when installing this liner kit?
A: For a complete engine overhaul, we recommend replacing the piston rings, main bearings, connecting rod bearings, and gasket set simultaneously. Using new components ensures proper sealing and extends the service life of your rebuilt engine. Always check the cylinder block for wear or damage before installation.

Q: How should I store the liners before installation?
A: Store the cylinder liners in a clean, dry environment at room temperature. Keep them in the original MAHLE packaging to prevent contamination from dust or moisture. Avoid exposure to extreme temperatures or direct sunlight. Before installation, lightly oil the liners to prevent surface rust, especially in humid conditions.