CCEC Diesel Generator Repair Kit for KTA19/KTA38/NTA855 Engines

Product Details

Product Overview

This is a professional-grade Upper Engine Gasket Repair Kit manufactured by CCEC (Chongqing Engine Company), specifically designed for servicing KTA19, KTA38, and NTA855 diesel engines. This comprehensive kit is an essential solution for overhauling generator sets and water pump applications, providing all necessary gaskets and sealing components to restore engine compression and prevent fluid leaks.

Sourced directly from the original manufacturing facility in Chongqing, China, this repair kit meets OEM specifications for fitment and material composition. It is commonly used in power generation, industrial, and marine applications where these heavy-duty engines are deployed. The kit is designed for engines producing between 80-2220 horsepower, making it suitable for a wide range of generator set configurations.

Key Features & Benefits

• OEM-Grade Fitment: Manufactured to original CCEC specifications, ensuring precise alignment with cylinder heads and engine blocks for KTA19, KTA38, and NTA855 models.
• Complete Overhaul Solution: Includes all critical upper engine gaskets needed for a full top-end rebuild, eliminating the need to source individual components.
• Enhanced Sealing Performance: Designed to withstand the high compression and thermal stresses of turbocharged diesel generator applications.
• Reduced Downtime: Pre-packaged kit streamlines the repair process, allowing maintenance teams to complete overhauls efficiently.
• Wide Compatibility Range: Covers multiple engine families (ISBN NT855, KTA19) with a single part number, simplifying inventory management for fleet operators.
• Standard Size Configuration: Manufactured to standard dimensions for direct replacement without requiring additional machining or modifications.

Technical Specifications

OEM Cross-Reference

This CCEC repair kit is an OEM-quality replacement for genuine gasket sets used in the following engine families:

• NTA855 Series: Replaces OEM upper gasket sets for NT-855, NTA-855, and NTC-855 engine variants.
• KTA19 Series: Compatible with KTA19-G2, KTA19-G4, and KTA19-M series generator engines.
• KTA38 Series: Suitable for KTA38-G2, KTA38-G5, and KTA38-M marine generator applications.

Note: This is a CCEC-branded aftermarket product manufactured to OEM specifications. For specific OEM part number cross-references, please verify your existing gasket set part number against our compatibility chart.

Compatibility

This repair kit is commonly used for the following engine configurations:

• Engine Models: ISBN NT855, KTA19, KTA38 (all variants within these families)
• Primary Applications: Diesel generator sets, water pump drives, industrial power units
• Secondary Applications: Marine propulsion (KTA38-M series), mining equipment, and oilfield machinery

Important Fitment Note: This is an upper engine gasket kit. It includes cylinder head gaskets, valve cover gaskets, intake/exhaust manifold gaskets, and related sealing components. It does not include lower engine gaskets (oil pan, rear main seal) or internal engine components (pistons, rings, bearings). Verify your specific engine serial number and gasket configuration before ordering.

Global Supply & Distribution

We maintain robust global shipping capabilities from our Chongqing, China logistics hub. Our distribution network ensures reliable delivery to all major international markets:

• North America: Regular shipments to Houston, Los Angeles, and Vancouver ports for distribution across the US, Canada, and Mexico.
• Europe: Fast delivery to Rotterdam, Hamburg, and Felixstowe ports serving the UK, Germany, France, and Scandinavia.
• Asia-Pacific: Direct shipping to Singapore, Dubai, and Sydney for regional distribution throughout Southeast Asia, the Middle East, and Australia.
• Africa & South America: Established logistics routes to Lagos, Durban, Santos, and Buenos Aires for industrial and mining sector customers.

We offer flexible shipping options including air freight for urgent orders (3-5 days) and sea freight for bulk orders (15-25 days). All shipments are fully insured and tracked with customs documentation provided for smooth international clearance.

Quality Assurance

Every CCEC repair kit undergoes rigorous quality control procedures at our Chongqing manufacturing facility:

• Manufacturing Standards: Produced under ISO 9001:2015 certified quality management systems.
• Material Certification: All gasket materials are tested for heat resistance, compression recovery, and chemical compatibility with diesel engine oils and coolants.
• Dimensional Inspection: Each kit is randomly sampled and measured against OEM blueprints to ensure bolt hole alignment and gasket thickness tolerances.
• Warranty: Backed by a standard 12-month warranty against manufacturing defects. Extended warranty options available for volume orders.
• Testing Documentation: Video outgoing inspection and machinery test reports are available upon request for quality verification.

FAQ

Q1: Will this kit work for both KTA19 and KTA38 engines, or do I need separate kits?
A: This single repair kit is designed to cover the upper gasket configurations for both KTA19 and KTA38 engine families, as well as the NTA855 series. However, we strongly recommend verifying your engine’s specific gasket layout before purchase. While the core gaskets (cylinder head, valve cover) are common across these models, minor variations exist in auxiliary gaskets depending on the exact engine configuration (e.g., aftercooler vs. non-aftercooled versions). Check your engine serial number against our compatibility chart or contact our technical support team for confirmation.

Q2: What is the recommended installation procedure for this upper gasket kit?
A: Installation should be performed by a qualified diesel technician following service manual procedures for your specific engine model. Key steps include: (1) Clean all mating surfaces thoroughly to remove old gasket material, (2) Apply thread sealant to cylinder head bolts as specified, (3) Torque head bolts in the correct sequence and to the specified foot-pounds (typically 3-stage tightening for KTA19/KTA38 engines), (4) Use a new gasket for each assembly—do not reuse old gaskets, (5) After installation, run the engine through a heat cycle and retorque head bolts as recommended. We recommend replacing water pump and thermostat gaskets simultaneously if they are accessible during the repair.

Q3: How can I confirm this is the correct gasket set for my generator engine?
A: To ensure correct fitment, please verify the following information from your engine’s data plate: (1) Engine model number (e.g., KTA19-G4), (2) Engine serial number, (3) Current gasket set part number if available. This kit is designed for standard-size gaskets and will not fit engines that have been modified or overbored. If your engine has been rebuilt with oversize components, please contact us for specialized gasket options. We recommend ordering a sample gasket from the kit for physical comparison if you have any uncertainty about compatibility.